Did you know 23% of pipeline failures stem from inadequate bend testing? While 68% of quality managers admit their hydraulic weld bend testers can’t detect micro-fractures under 0.5mm. This is where precision meets profit.
(weld coupon bend tester)
Why Our Weld Coupon Bend Testers Outmuscle Competitors
Our hydraulic weld bend testers deliver 0.02mm measurement accuracy – 4X sharper than industry averages. The dual-piston system maintains 3000 PSI pressure stability even at 120°C. See how we stack up:
| Feature | Standard Testers | Our Model HT-900X |
|---|---|---|
| Max Load Capacity | 150 tons | 220 tons |
| Test Speed | 90 sec/sample | 45 sec/sample |
Custom Solutions for Your Unique Challenges
Need to test X80 pipeline steel coupons? Our modular design adapts to 6 different radius dies. Choose from 3 control modes: manual, semi-auto, or full CNC integration.
Real-World Results: Offshore Rig Case Study
“After switching to HT-900X, we reduced weld qualification time by 37% while catching 12% more micro-cracks during pre-service testing.” – Quality Director, Gulf Energy Co.
Your Turn to Eliminate Costly Retests
Why risk project delays with outdated bend testers? Get 3 free sample tests using your actual coupons. Our engineers will analyze your workflow and propose a ROI plan within 48 hours.
As North America’s leading weld tester manufacturer since 1998, we’ve helped 1,200+ companies achieve AWS/API compliance. Limited slots available for Q4 installations – act now before seasonal demand peaks!
(weld coupon bend tester)
FAQS on weld coupon bend tester
Q: What is the primary function of a weld coupon bend tester?
A: A weld coupon bend tester evaluates the ductility and soundness of welded joints by bending test specimens (weld coupons) to detect cracks, inclusions, or lack of fusion. It ensures compliance with welding standards like AWS or ASME.
Q: How does a hydraulic weld bend tester differ from manual models?
A: Hydraulic weld bend testers use pressurized fluid to apply consistent bending force, enabling precise control for high-strength materials. Manual models rely on hand-operated mechanisms, making them simpler but less suitable for heavy-duty applications.
Q: What maintenance is required for a weld coupon bend tester?
A: Regular lubrication of moving parts, inspection of hydraulic seals (for hydraulic models), and calibration of force gauges are essential. Clean surfaces after testing to prevent debris buildup and ensure accurate results.
Q: Can a weld bend tester assess both guided and free-form bends?
A: Yes, most weld bend testers support guided bends using dies to achieve specific radii, as well as free-form bends for flexibility testing. Configuration depends on the applicable welding procedure specification (WPS).
Q: What factors determine the capacity of a hydraulic weld bend tester?
A: Capacity depends on maximum hydraulic pressure, bend die dimensions, and material thickness compatibility. Choose a tester with force output (e.g., 50+ tons) and bend radius ranges matching your weld coupon specifications.
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